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This PDF file contains the front matter associated with SPIE Proceedings Volume 6934, including the Title Page, Copyright information, Table of Contents, and the Conference Committee listing.
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NDE in Composite Materials and Aerospace Engineering
In this study, a newly-developed technique, so-called "integrated wavelet transform (IWT)", is applied to damage
detection of laminated composite beams. The novel IWT technique combines advantages of stationary wavelet
transform (SWT) and continuous wavelet transform (CWT) to improve the robustness of wavelet-based modal analysis
in damage detection. Two progressive wavelet analysis steps are considered, in which the SWT-based multi-resolution
analysis (MRA) is first employed to refine the retrieved mode shapes, followed by the CWT-based multiscale analysis
(MSA) to magnify the effect of slight abnormality. The SWT-MRA is utilized to eliminate random noise and regular
interferences, separate multiple component signal, and thus extract purer damage information; while the CWT-MSA is
employed to smoothen, differentiate or suppress polynomial of mode shapes to magnify the effect of abnormality. The
effectiveness of IWT in damage detection is illustrated using the vibration mode shape data acquired from the
experimental testing of a cantilever laminated composite beam with a through-width crack. As demonstrated in the
successful detection of a crack in composite beams, the progressive wavelet transform analysis using IWT provides a
robust and viable technique to identify minor damage in a relatively lower signal-to-noise ratio environment.
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The implementation of structural health monitoring systems in modern aircraft structures requires a deeper understanding
of impact and piezoelectric generated lamb wave propagation on carbon fibre reinforced plastics. In this paper a digital
shearing interferometry method is presented that visualizes lamb waves excited by impact events or piezoelectric
actuators. The contactless full field measurement of these waves is realized by a Mach-Zehnder interferometer which
combines spatial phase shifting and Shearography. The latter is a laser based technique whereby the first order derivates
of the displacement is indicated. Since a dynamical process is observed the spatial phase shifting technique is required.
The optical implementation of both techniques within the interferometically setup and experimental results with the
possibility to measure the out of plane displacement are presented. Therefore the underlying wavefield is reconstructed
from the measured first order derivatives. Subsequently these results are compared with a one point measuring method
and FEM simulation.
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Since delamination is invisible or difficult to detect visually, the delamination causes low reliability of laminated
composites for primary structures. To improve the low reliability, smart systems of delamination identifications
in-service are desired. Recently, many researchers have employed an Electrical Resistance Change Method (ERCM)
to detect the internal damages of Carbon Fiber Reinforced Plastics (CFRP) laminates. The ERCM does not require
expensive instruments. Author's group has already experimentally investigated the applicability of the ERCM for
monitoring delamination crack and matrix cracks. In the present paper, therefore, these results performed in the previous
papers are briefly explained. These successful results enable us to monitor a lot of information of the CFRP laminates by
means of the electrical resistance changes in many applications. In these previous papers, the plate type specimens are
small. The effect of plate scale on ERCM is investigated in the present paper. 3-D FEM analyses are conducted to
calculate the electrical potential changes caused by delamination for CFRP plates of different sizes and the applicability
of ERCM to large CFRP structures is investigated.
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Preliminary tests were conducted using frequency response (FR) characteristics to determine damage initiation and
growth in a honeycomb sandwich graphite/epoxy curved panel. This investigation was part of a more general study
investigating the damage tolerance characteristics of several such panels subjected to quasi-static internal pressurization
combined with hoop and axial loading. The panels were tested at the Full-Scale Aircraft Structural Test Evaluation and
Research (FASTER) facility located at the Federal Aviation Administration William J. Hughes Technical Center in
Atlantic City, NJ. The overall program objective was to investigate the damage tolerance characteristics of full-scale
composite curved aircraft fuselage panels and the evolution of damage under quasi-static loading up to failure. This
paper focuses on one aspect of this comprehensive investigation: the effect of state-of-damage on the characteristics of
the frequency response of the subject material. The results presented herein show that recording the frequency response
could be used for real-time monitoring of damage growth and in determining damage severity in full-scale composites
fuselage aircraft structures.
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Fiber reinforced polymer (FRP) materials are currently used for strengthening civil engineering infrastructures. The
strengthening system is dependant on the bond characteristics of the FRP to the external surface of the structure to be
effective in resisting the applied loads. This paper presents an innovative self-monitoring FRP strengthening system. The
system consists of two components which can be embedded in FRP materials to monitor the global and local behavior of
the strengthened structure respectively. The first component of the system is designed to evaluate the applied load acting
on a structure based on elongation of the FRP layer along the entire span of the structure. Success of the global system
has been demonstrated using a full-scale prestressed concrete bridge girder which was loaded up to failure. The test
results indicate that this type of sensor can be used to accurately determine the load prior to failure within 15 percent of
the measured value. The second sensor component consists of fiber Bragg grating sensors. The sensors were used to
monitor the behavior of steel double-lap shear splices tested under tensile loading up to failure. The measurements were
used to identify abnormal structural behavior such as epoxy cracking and FRP debonding. Test results were also
compared to numerical values obtained from a three dimensional shear-lag model which was developed to predict the
sensor response.
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Two types of ultrasonic sensors are presented for structural health monitoring (SHM) and non-destructive testing (NDT)
of graphite/epoxy (Gr/Ep) composites of thickness ranging from 1mm to 27.9mm. These piezoelectric film based sensors
are fabricated using a sol-gel spray technique. The center operation frequency of these sensors ranged from 1.3MHz to
10.5MHz. For the first sensor type, piezoelectric films of thickness greater than 60μm were deposited directly onto
planar and curved Gr/Ep composites surfaces as integrated sensors. Ultrasonic signals propagating in a distance of more
than 300mm have been obtained. Anisotropy of 0° and 90° cross ply Gr/Ep composite was measured. For the second
sensor type, piezoelectric films were coated onto a 50µm thick polyimide membrane as flexible sensors that could be
attached to a host composite structure with planar or curved surfaces. The flexibility of such FUTs is achieved due to the
thin polymide, porous PZT/PZT ceramics and electrodes. An induction type non-contact method for the interrogation of
the Gr/Ep composites using integrated sensors is also presented. Such non-contact technique may be desired for NDT of
rotating composite components.
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The residual stresses and mechanisms causing residual stresses in thermoset polymer composites were considered. The
relative importance of the different mechanisms was analyzed. The residual stresses were determined analytically by
viscoelastic model in addition to an experiment. The linear viscoelastic model was used to calculate of residual stresses
in each layer of laminated composites. The fiber Bragg grating (FBG) strain sensor was used to measure the residual
stresses throughout cure. The results are agreed well. The viscoelasticity of composites should be considered during
calculating the residual stresses, and FBG strain sensor is shown to be a reliable for an accurate measurement of the
residual stresses.
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Fractal as a novel mathematical tool has a great potential to deal with transit events in a complex waveform. In this
paper, fractal is introduced to detect irregularity of vibration mode shapes without using a baseline requirement.
Different from the popular Katz's waveform fractal dimension (KWD), a novel approximate waveform capacity
dimension (AWCD) specialized in irregularity detection in vibration mode shapes is introduced, from which an AWCD-based
modal abnormality algorithm (AWCD-MAA) is established. The fundamental characteristics of AWCD-MAA,
such as crack location identification and size quantification, are investigated using an analytical crack model of
cantilever beams. An experimental modal shape evaluation of a cracked composite cantilever beam using smart
piezoelectric sensors/actuators (i.e., Piezoelectric
lead-zirconate-titanate (PZT) and polyvinylidene fluoride (PVDF)) is
conducted to confirm the feasibility of the proposed algorithm. The proposed AWCD-MAA is capable of locating and
quantifying the crack in a beam-type structure without prior requirement of baseline reference data.
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Car manufactures are turning to high pressure hydrogen storage for on-broad power applications. Fiber-composite-wrapped
high pressure hydrogen tanks are becoming widely used in onboard vehicle storage applications because of
light weight and high strength. It is widely accepted that the worst case of the equipment at operating pressure should be
only leakage without the risk of explosion. In order to ensure the safety during the operation course, the damage
detection and leakage alert of fiber composite wrapped tank for high pressure hydrogen storage should be investigated.
The aim of this paper is to find an effective nondestructive damage detection method for the identification of fatigue
cracks on composite wrapped tank. First, a three-dimensional finite-element model is developed as the baseline model.
Then fatigue crack in inner aluminum alloy, as the typical damage form, is simulated with the position, length, and
direction of the crack as investigation parameters. Two nondestructive damage detection methods are applied to identify
whether the damage has occurred based on the natural frequency and mode shapes of the fiber composite wrapped tank.
The damage detection capability of each method is studied, and the influence of the vehicle vibration caused by road
surface roughness and environment noise on damage detection are discussed. Finally, feasible strategy to alert the
leakage of the hydrogen of fiber composite wrapped tanks is suggested.
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Filament wound pressure vessels have been extensively used in industry and engineering. The existing damage detection
and health monitoring methods for these vessels, such as X-ray and ultrasonic scan, can not meet the requirement of
online damage detection; moreover optical grating fibre can only sense the local damage, but not the damage far away
from the location of sensors. Vibration-based damage detection methods have the potential to meet such requirements.
There methods are based on the fact that damages in a structure results in a change in structural dynamic characteristics.
A damage detection method based on a residual associated with output-only subspace-based modal identification and
global or focused chi^2-tests built on that residual has been proposed and successfully experimented on a variety of test
cases. The purpose of this work is to describe the damage detection method and apply this method to assess the
composite structure filled with fluid. The results of identification and damage detection will be presented.
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Single crystal piezoelectric composite transducers including 75 MHz PC-MUT (piezoelectric composite micromachined
ultrasound transducers), diced 10 MHz and 15 MHz 1-3 composite transducers were successfully demonstrated with
broad bandwidth and high sensitivity. In this paper, the design, fabrication and characterization of composite transducers
are reported. C-scan experiments for SiC ceramic samples were performed using these composite transducers as well as
some commercial NDE transducers. The results suggest that significant improvements in resolution and penetration
depth can be achieved in C-scan NDE imaging using single crystal composite broadband transducers.
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Acoustic emission (AE) was monitored in notched full-scale honeycomb sandwich composite curved fuselage panels
during loading. The purpose of the study was to evaluate the AE technique as a tool for detecting notch tip damage
initiation and evaluating damage severity in such structures. This evaluation was a part of a more general study on the
damage tolerance of six honeycomb sandwich composite curved panels, each containing a different damage scenario.
The overall program objective was to investigate the effects of holes and notches on residual strength. The investigation
was conducted using the Full-Scale Aircraft Structural Test Evaluation and Research (FASTER) facility located at the
Federal Aviation Administration William J. Hughes Technical Center, Atlantic City International Airport, NJ. This
paper reports on the AE results recorded during the loading to failure of two selected panels. The results show that
damage initiation at the tips of the notches, and its progression along the panel, could be detected and located. These AE
results were correlated with the deformation and strain fields measured through strain photogrammetry, throughout
loading, at the vicinity of these notches. This correlation aided in interpreting the AE results. While the fretting among
the newly created fracture surfaces generated a large number of
low-intensity AE signals, the high-intensity signals
generated at high load levels provided a good measure for anticipating incipient fracture. Further, the AE results located
internal disbonding caused during panel fabrication. The large number of low-intensity AE signals generated from the
disbonded regions was associated with the fretting among the disbonded surfaces.
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The quantitative measurement of crystallographic texture through determination of the Orientation Distribution
Coefficients (ODCs) can provide critical information on a sample's suitability for being utilised in a particular
manufacturing process or can be used to measure changes in the microstructure of components in service. Ultrasonic
techniques have been developed by previous workers that measure three of the ODCs that describe the orientation
probability distribution function for an aggregate of cubic crystallites. Electron Backscatter Diffraction (EBSD), a
microscopic technique that measures the crystallographic orientations of individual crystals, has been utilised to offer an
alternative method to measuring the complete range of ODCs. As a technique, EBSD provides a much more detailed
measurement of texture than ultrasonic measurements ever could. Ultrasonic methods are however non-destructive, can
be used on components in service and are quicker in use and are less expensive to implement that EBSD measurements.
EBSD is a valuable method in validating ultrasonic measurements, and can help to guide us in determining the
limitations of the ultrasonic measurements. Ultrasonic measurement of texture is and will continue to be a useful
approach to measuring texture but it does have its limitations for application to real samples. Equally, one has to use
EBSD properly if one is to obtain accurate and representative data for the entire sample.
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The structural health monitoring of structures during active use (in service) has long been of interest to the NDE community.
One technique uses passive ultrasound or Acoustic Emission (AE). However, the interpretation of the AE signals
is difficult especially when the operator tries to distinguish between the growth of harmless micro-cracks and the
development of harmful delaminations. This paper focuses on two types of structures, i.e., aluminum plates such as used
in wing structures in aircraft and graphite plates such as encountered in aircraft disc brakes where carbon-carbon composite
is used.
The objective in this work is to distinguish the acoustic emissions (AE) caused by delaminations from those associated
with microcracking. The technical approach is to use finite element methods (FEM) to simulate AE from sources represented
by piezoelectric wafers embedded in the composites. In flat panels of graphite and aluminum-alloy AE waveforms
were modeled from transverse cracks and longitudinal delaminations. The results show distinct differences in the
amplitudes, durations and frequency content creating a potential avenue for distinguishing between these two flaw types.
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Acoustic Emissions (AE) has been successfully used with composite structures to both locate and give a measure of
damage accumulation. The current experimental study uses AE to monitor large-scale composite modular bridge
components. The components consist of a carbon/epoxy beam structure as well as a composite to metallic bonded/bolted
joint. The bonded joints consist of double lap aluminum splice plates bonded and bolted to carbon/epoxy laminates
representing the tension rail of a beam. The AE system is used to monitor the bridge component during failure loading to
assess the failure progression and using time of arrival to give insight into the origins of the failures. Also, a feature in
the AE data called Cumulative Acoustic Emission counts (CAE) is used to give an estimate of the severity and rate of
damage accumulation. For the bolted/bonded joints, the AE data is used to interpret the source and location of damage
that induced failure in the joint. These results are used to investigate the use of bolts in conjunction with the bonded
joint. A description of each of the components (beam and joint) is given with AE results. A summary of lessons learned
for AE testing of large composite structures as well as insight into failure progression and location is presented.
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Due to the state of aging civil infrastructure systems structural health monitoring and nondestructive evaluation have
received increased attention recently. Events related to bridge collapses in Pennsylvania (partial) and Minnesota
(catastrophic) combined with the levee failures in Louisiana have justifiably drawn the attention of the policy makers
and the public at large. Therefore it appears likely that both monitoring efforts of existing systems and the development
of more resilient systems will be increased. In the case of civil structures (bridges, dams, levees, and buildings) the most
common type of sensors used are strain gages and accelerometers. While these sensors can be useful if used correctly
they are limited in the types of data that can be gathered and are not well-suited for many applications. In contrast
acoustic emission sensors are very rarely used for civil applications but can in fact provide useful information either as a
stand-alone data type or to supplement the data gathered from other sensors. This paper describes several case studies
where acoustic emission has been successfully used in civil infrastructure applications and summarizes both the
advantages and challenges that are inherent in the method for such applications.
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Acoustic emission (AE) characteristic parameters of bridge cable damage were obtained on tensile test. The testing
results show that the AE parameter analysis method based on correlation figure of count, energy, duration time,
amplitude and time can express the whole damage course, and can correctly judge the signal difference of broken wire
and unbroken wire. It found the bridge cable AE characteristics aren't apparent before yield deformation, however they
are increasing after yield deformation, at the time of breaking, and they reach to maximum. At last, the bridge cable
damage evolution law is studied applying the AE characteristic parameter time series fractal theory. In the initial and
middle stage of loading, the AE fractal value of bridge cable is unsteady. The fractal value reaches to the minimum at the
critical point of failure. According to this changing law, it is approached how to make dynamic assessment and
estimation of damage degrees.
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Fiber waviness in laminated composite material is introduced during manufacture because of uneven curing, resin
shrinkage, or ply buckling caused by bending the composite lay-up into its final shape prior to curing. The resulting
waviness has a detrimental effect on mechanical properties, therefore this condition is important to detect and
characterize. Ultrasonic characterization methods are difficult to interpret because elastic wave propagation is highly
dependent on ply orientation and material stresses. By comparison, the pulsed terahertz response of the composite is
shown to provide clear indications of the fiber waviness. Pulsed Terahertz NDE is an electromagnetic inspection method
that operates in the frequency range between 300 GHz and 3 THz. Its propagation is influenced by refractive index
variations and interfaces. This work applies pulsed Terahertz NDE to the inspection of a thick composite beam with fiber
waviness. The sample is a laminated glass composite material approximately 15mm thick with a 90-degree bend.
Terahertz response from the planar section, away from the bend, is indicative of a homogeneous material with no major
reflections from internal plies, while the multiple reflections at the bend area correspond to the fiber waviness. Results of
these measurements are presented for the planar and bend areas.
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This paper describes the utilization of induced radio frequency thermal excitation in conjunction with infrared (IR)
imaging for the detection of discontinuities in embedded metal conductive mesh on composite structure. An electric
current is inductively generated in the conductive media of the composite using a radio frequency coil held above
the surface. As the generated current moves through the composite structure, any perturbation in the current flow
caused by discontinuities in the grid or highly resistive areas becomes heated slightly above the surrounding. This
small temperature variation is detected in real-time by means of an IR imaging system that includes an IR camera, a
computer, and imaging software. The data is depicted as a thermogram on the computer monitor, and can be
analyzed using specialized system software. From the detected thermal variations, one can determine electrical
conductivity characteristics of the conductive composite layer.
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In order to improve inspection result repetition and flaw ration veracity of manual ultrasonic inspection of offshore
platform structure, an ultrasonic phased array inspection imaging technology for NDT of offshore platform structures is
proposed in this paper. Aimed at the practical requirement of tubular joint welds inspection of offshore platform
structures, the ultrasonic phased array inspection imaging system for offshore platform structures is developed, which is
composed of computer, ultrasonic circuit system, scanning device, phased array transducer and inspection imaging
software system. The experiment of Y shape tubular joint model of 60 degree is performed with the ultrasonic phased
array inspection imaging system for offshore platform structures, the flaws characteristic could be exactly estimated and
the flaws size could be measured through ultrasonic phased array inspection imaging software system for offshore
platform structures. Experiment results show that the ultrasonic phased array inspection imaging technology for offshore
platform structures is feasible, the ultrasonic phased array inspection imaging system could detect flaws in tubular joint
model, the whole development trend of flaws is factually imaging by the ultrasonic phased array inspection technology
of offshore platform structures.
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Eddy Current Testing(ECT) has been used in wide field such as airline and power plants for maintenance, ironworks for production.
However original flaw shape blur in image by signal of ECT.
In our previous work an image reconstruction method from signal had been proposed.
The method is based on
that simple relationship between signal and source are described by a convolution of response function and flaw shape.
The method was able to show more fine image of points flaw, short line flaw, long line flaw
than images of those original signal.
One difficulty in the method was to determine empirical parameter by trial and error.
In this paper, we propose a concept of modified response function and signal that
enable to make empirical parameter unnecessary.
Those modification process is fully programmable and is carried out automatically.
Validity of introducing those modification are considered from mathematical view point.
Numerical results shows the method with this concept
reconstructed image as same as empirical parameter method.
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This paper is focus on the applications of EM sensor on cable force measurement for large bridges.
The sensors are entirely suitable for sheathed cables and require no physical contact with the cable itself. In
order to meet the requirement of observing structure behavior under extreme events, a high sampling rate of
EM technology has been developed. The sampling rate of the EM sensor can be as high as 0.1 Hz which is
faster than the current available technology for sensor size of up to 250mm. Both laboratory and field
calibrations were conducted. The relationship between the relative incremental permeability and tensile
stress is derived from these calibrations. Field measurements on tendons for Stonecutters Bridge in Hong
Kong demonstrate the reliability and accuracy of the EM stress sensors using the updated technology.
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The complex external environment for civil engineering structures results in the structural vibration properties varying
with external conditions, such as humidity and temperature. For the vibration-based structural health monitoring
techniques, for example damage identification, modal updating etc., above characteristics will result in the vibration-based
techniques invalid. Other researchers have reported that modal frequencies varied significantly due to temperature
change, but the humidity affect structural vibration properties in another manner. This paper discusses the variation of
frequencies and mode shapes with respect to humidity and temperature changes for concrete structures, for which the
changing of moisture will affect the density of materials, and the changing of temperature will affect the stiffness of
structures. This paper models these two factors with finite element model approach based on the theoretical analysis, and
numerical results obtained on the FE model of a concrete bridge deck are reported.
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This paper describes preliminary results towards the development of an innovative NDE/SHM scheme for material
characterization and defect detection based on the generation of highly nonlinear solitary waves (HNSWs). HNSWs are
stress waves that can form and travel in highly nonlinear systems (i.e. granular, layered, fibrous or porous materials)
with a finite spatial dimension independent on the wave amplitude. Compared to conventional linear waves, the
generation of HNSWs does not rely on the use of electronic equipment (such as an arbitrary function generator) and on
the response of piezoelectric crystals or other transduction mechanism. HNSWs possess unique tunable properties that
provide a complete control over tailoring: 1) the choice of the wave's width (spatial size) for defects investigation, 2) the
composition of the excited train of waves (i.e. number and separation of the waves used for testing), and 3) their
amplitude and velocity. HNSWs are excited onto concrete samples and steel rebar. The first pilot study of this ongoing
effort between Caltech and the University of Pittsburgh is presented.
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As costs associated with wireless sensing technologies continue to decline, it has become feasible to deploy dense
networks of tens, if not hundreds of wireless sensors within a single structural system. Additionally, many state-of-the-art
wireless sensing platforms now integrate low-power microprocessors and high-precision analog-to-digital converters
in their designs. As a result, data processing tasks can be efficiently distributed across large networks of wireless sensors.
In this study, a parallelized model updating algorithm is designed for implementation within a network of wireless
sensing prototypes. Using a novel parallel simulated annealing search method optimized for in-network execution, this
algorithm efficiently assigns model parameters so as to minimize differences between an analytical model of the
structure and wirelessly collected sensor data. Validation of this approach is provided by updating a lumped-mass shear
structure model of a six-story steel building exposed to seismic base motion.
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A novel real-time radar NDE technique for the in-depth inspection of glass fiber reinforced polymer (GFRP)-retrofitted concrete columns is proposed. In this technique, continuous wave radar signals are transmitted in the
far-field region (distant inspection), and reflected signals are collected by the same signal transmitter. Collected
radar signals are processed by tomographic reconstruction methods for real-time image reconstruction. In-depth
condition in the near-surface region of GFRP-concrete systems is revealed and evaluated by reconstructed
images.
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A GIS-based data management system has been proposed for pavement management due to the spatial capability in organizing
diverse geo-referenced information. The technology can be further enhanced by nondestructive distributed sensing. To target a
wide study area, this research proposes a low-cost vibro-acousto passive sensing technique that embeds within roadways for
long-term sensing. Using self-sustaining MEM sensors, the technology detects acoustic signals and use relative rating to assess
pavement conditions. The detection technique echoes the traditional chain-drag technology in that the same sound detection is
deployed. Coupling with previously established AMPIS pavement imaging and distress detection technique, the proposed system
can evolve to be a more powerful new-generation GIS-PMS. This paper introduces the system concept and describes the
philosophy behind the system and some of the challenges that we are currently attempting to solve.
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In recent years, wireless sensors technologies are attracted many researchers in the field of structural health monitoring
(SHM) of civil, mechanical and aerospace systems. Another potential application of wireless sensors is in the Vehicle-Infrastructure Integration (VII) which is an initiative by the U.S. Department of Transportation to improve road safety
and reduce congestion, through as part of its Intelligent Transportation System program. However, fundamental issues
remain unresolved before a broad application of the wireless SHM or VII sensor network concept is the question of
sustainable power source for each independent sensor mounted on infrastructures. With a vast number of sensors
nodes/networks in the infrastructure, connecting them to the grid power source is simply uneconomical in the era of
wireless technology. The other option, which is providing power to each sensor from battery sources, has its own
setbacks, as batteries can only provide power for a limited period, have to be replaced periodically (often difficult and
costly), and their disposal creates environmental hazard. This study addresses the feasibility of energy harvesting from
the ambient vibration of transportation infrastructures to power wireless sensors. Based on the vibration responses from
simulation and field tests, vehicle induced vibrations on bridge and pavement were obtained and the theoretical power
output from such vibration sources were computed. The expected results from this study will be demonstrated by
avoiding complex wiring to the sensors by which the associated cost of wiring and batteries will be significantly reduced,
and at the same time the technology can easily be deployed, meaning it is one step forward in improving the SHM and
VII applications.
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For sensor operation or remote interrogation of existing infrastructures, power is one of the key issues in wireless
sensing technology. The novel energy harvesting technique and its integration with wireless sensing systems are vital to
the next generation structural health monitoring systems. Energy harvesting devices convert the ambient energy
surrounding the wireless sensors into electrical energy to extend the lifetime or reach unlimited lifespan of wireless
sensors. Mechanical vibrations, existing almost everywhere, have been investigated as a promising energy source for
wireless sensors in many applications. Piezoelectric generators are the primary method for converting the vibration
energy into electrical energy. Most piezoelectric vibration energy harvesters studied so far are based on simple
cantilever-based design with resonant frequency matching the environmental resonant frequency. However, the energy
conversion efficiency of this type of vibration energy harvester drops dramatically if the environmental frequency and
the frequency of the energy harvester are mismatched. This paper proposes a novel multi-mode piezoelectric vibration
energy harvester that is suitable for structural health monitoring in an environment with multiple dominant vibration
modes. The multi-mode piezoelectric vibration energy harvester has distributed stiffness and mass and has multiple
resonant frequencies adapted to the environmental vibration modes. A multi-mode energy harvester with two interested
resonant modes is used as an example to demonstrate this new concept. The multi-mode energy harvester is modeled
using Finite Element Method. The efficiency of the multi-mode piezoelectric energy harvester is compared with that of
existing cantilever-based piezoelectric energy harvester.
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Lead Zirconate Titanate (PZT) transducers have been extensively used in the electromechanical impedance (EMI) based
structural health monitoring (SHM). Many EMI models have been developed for damage assessment, mostly focusing
on single damage identification. However, in real life, structures are frequently subjected to multiple or progressive
damages. Specifically, structural components such as beams and columns are subjected to loading, vibration, wear and
tear which could cause multiple damages. Once damages occur, they usually propagate along certain directions due to
continuous usage or inadequate protection. Moreover the increase in severity of damages may lead to failure of the
structural components or even the whole structure. The EMI technique which is based on the electromechanical
interaction between the PZT transducer and its host structure has been found to be effective in damage detection.
However, systematic study on monitoring the progressive of damage in multiple directions in the structures is still in
need. In this paper, the EMI technique using surface bonded PZT transducers is employed to obtain the structural health
signature. Experimental tests are carried out to study the damage propagation on aluminum plates, where damages are
created along the length and width directions of the plates by drilling holes in sequence. Structural health signatures are
obtained for each damage state and compared with the signature of non-damage state, followed by the discussion on the
characteristics of damage propagation. In addition, for different damaged states, finite element modeling is carried out to
verify the experimental signatures. The acquired numerical results are analyzed both qualitatively and quantitatively.
Both experimental and numerical results demonstrate the capability of EMI technique for damage propagation
monitoring.
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Quadrangular grid method is presented for simulating the propagation of elastic stress waves in two dimensional
orthotropic midia. The investigated lumps are constructed among the auxiliary quadrangular grids. The dynamic
equations of the investigated lump are given by integreting along the boundary of the investigated lump. The algorithm is
obtained by computing the nodal displacements and the central point stresses of the quadrangular grids alternately in
time domain. The numerical results are compared with the solutions of the finite element method. The results
demonstrate that the quadrangular grid method is of much higher calculational speed than the finite element method. The
stress wave propagation is simulated numerically in an orthotropic plate with a hole. Finally, stress wave propagation in
two layers of different media is studied and the example shows the features of the reflected and refracted wave
propagations.
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Work at the Pacific Northwest National Laboratory has demonstrated that ultrasonic property measurements
can be effectively employed for the rapid and accurate classification/discrimination of liquids in small, carry-on,
standard "stream-of-commerce" containers. This paper focuses on a set of laboratory measurements
acquired with the PNNL prototype device as applied to several types of liquids (including threat liquids and
precursor chemicals) to the manufacture of LEs in small commercially available plastic containers.
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The increase of terrorism and its global impact has made the screening of the contents of liquid-filled containers a
necessity. The ability to evaluate the contents of a container rapidly and accurately is a critical tool in maintaining global
safety and security. Due to the immense quantities and large variety of containers shipped worldwide, there is a need for
a technology that enables rapid and effective ways of conducting non-intrusive container inspections. Such inspections
can be performed utilizing "through-transmission" or "pulse-echo" acoustic techniques, in combination with multiple
frequency excitation pulses or waveforms. The challenge is combining and switching between the different acoustic
techniques without distorting the excitation pulse or waveform, degrading or adding noise to the receive signal; while
maintaining a portable, low-power, low-cost, and easy to use system.
The Pacific Northwest National Laboratory (PNNL) has developed a methodology and prototype device focused on this
challenge. The prototype relies on an advanced diplexer circuit capable of rapidly switching between both "through-transmission"
and "pulse-echo" detection modes. This type of detection requires the prototype to isolate the pulsing circuitry from the receiving circuitry to prevent damage and reduce noise.
The results of this work demonstrate that an advanced diplexer circuit can be effective; however, some bandwidth issues
exist. This paper focuses on laboratory measurements and test results acquired with the PNNL prototype device as
applied to several types of liquid-filled containers. Results of work conducted in the laboratory will be presented and
future measurement platform enhancements will be discussed.
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Maritime security personnel have a need for advanced technologies to address issues such as identification, confirmation
or classification of substances and materials in sealed containers, both non-invasively and nondestructively in field and
first response operations. Such substances include items such as hazardous/flammable liquids, drugs, contraband, and
precursor chemicals used in the fabrication of illicit materials. Our initial efforts focused specifically on a commercial
portable acoustic detector technology that was evaluated under operational conditions in a maritime environment.
Technical/operational limitations were identified and enhancements were incorporated that would address these
limitations. In this paper, application-specific improvements and performance testing/evaluation results will be
described. Such enhancements will provide personnel/users of the detector a significantly more reliable method of
screening materials for contraband items that might be hidden in cargo containers.
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We are developing a Structure Health Assessment and Warning System (SHAWS) based on building displacement
measurements and wireless communication. SHAWS will measure and predict the stability/instability of a building,
determine whether it is safe for emergency responders to enter during an emergency, and provide individual warnings on
the condition of the structure. SHAWS incorporates remote sensing nodes (RSNs) installed on the exterior frame of a
building. Each RSN includes a temperature sensor, a three-axis accelerometer making static-acceleration measurements,
and a ZigBee wireless system (IEEE 802.15.4). The RSNs will be deployed remotely using an air cannon delivery
system, with each RSN having an innovative adhesive structure for fast (<10 min) and strong installation under
emergency conditions. Once the building has moved past a threshold (~0.25 in./building story), a warning will be issued
to emergency responders. In addition to the RSNs, SHAWS will include a base station located on an emergency
responder's primary vehicle, a PDA for mobile data display to guide responders, and individual warning modules that
can be worn by each responder. The individual warning modules will include visual and audio indicators with a ZigBee
receiver to provide the proper degree of warning to each responder.
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The Health Monitor System (HMS) is a low-cost, low-power, battery-powered device capable of measuring temperature,
humidity, and shock. Many mission-critical items are susceptible to shock damage. To help prevent shock damage,
assets often are placed in robust custom containers with shock damping and absorption devices. Assets are still at risk of
damage while in their protective containers. Having a Health Monitor attached to an asset or container allows the status
of the asset to be determined. The Health Monitor can measure, record, store, analyze, and display to the user if a shock
event has occurred that puts the asset at risk of failure. Extensive shock testing and algorithm implementation were
required to develop a Health Monitor that uses a single-point 3-axis accelerometer to determine the type, height, and
severity of a shock event.
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Dampers are the key devices for vibration control of structures. The mechanisms of current dampers are internal friction
or viscous flow to dissipate external mechanical energies by heat. The high-heat generation potentially causes thermal
problems to decrease the durability of dampers. Owing to the surface-tension dominated nanoflow on the porous
particles, colloidal dampers have been recently developed with low-heat generation and high damping efficiency. In this
paper, a new type of colloidal dampers are designed and fabricated. Its heat generation and hysteresis loops are tested. It
is found that the heat generation of the colloidal dampers is below 4% of that of hydraulic dampers with the same energy
dissipation capacity. Meanwhile, the hysteresis loops reveal that the colloidal dampers are highly nonlinear devices. We
introduce an efficient algorithm to retrieve its instant stiffness and damping coefficients from measured hysteresis loops
under cyclic excitations at different frequencies. The retrieved stiffness and damping coefficients are plotted against
damping forces or inner pressures. We find that, at low frequencies, the colloidal dampers exhibit the states with
negative stiffness and negative damping coefficients; nevertheless, at the frequencies above 6Hz, both the stiffness and
the damping coefficients are positive. Frequency is one of the key parameters dominating the damping mechanism of the
colloidal dampers.
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Structural Health Monitoring (SHM) that uses integrated sensor network to provide real-time monitoring of in-service
structures can improve the safety and reliability of the structures significantly. Acellent Technologies' SHM systems
based on SMART technology consists of the integrated sensor network, diagnosis hardware platform and the diagnosis
software. This paper introduces the latest SMART damage detection hardware platform - ScanGenie and the new
analysis software for damage detection in composite and metal structures. The ScanGenie is a portable high-performance
hardware that provides many features such as through-transmission, pulse-echo, temperature measurement,
self-diagnosis, sensor diagnosis, etc. The new analysis software is based on the ScanGenie hardware to provide
functions such as temperature compensation, auto-gain adjustment, impedance-based diagnosis and probability of
detection. The system can be used for damage detection in most composite and metal structures such as aircraft,
spacecraft and civil infrastructures.
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This paper describes the use of decision fusion strategy in damage detection. These techniques fuse multiple individual
damage detection measures to form a detector with higher probabilities of correct detection than that attainable with any
of the individual measures. In this paper, these technique is applied to vibration-based damage detection methods. As a
demonstration of the methodology, the first step was to fabricate an experimental fixture which the vibration properties
of damaged and undamaged structures can be measured. The experimental results with the undamaged structural model
provided information for producing an improved theoretical and numerical model of the mechanics via model updating
techniques. Three common vibration-based damage detection methods using a varied multi-resolution on the
experimental results were implemented to identify the damage that occurred in the structure. Finally, the strategy to join
the information from the three methods with multi-resolution decision fusion rules is introduced. The fused results are
shown to be superior to that from only one method.
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