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15 May 2007Application of exposure simulation system to CD control investigation
at 130-nm photolithography node
In the semiconductor process field, the control of the critical dimension (CD) is a major task, especially in the processes
of mask manufacturing and wafer exposure. One of the difficult problems is that sometimes the linewidth variation on
wafer is out of specification even though the linewidth on mask is in specification. The linewidth discrepancy may come
from the process control during the chrome film etching, which will influence the sidewall profile of the chrome film
pattern. The investigation begins with the analysis of the cross-section of the masks used in the 130-nm technology node
regarding the angular variation of the profile. Through the simulation done with AIMS fab 248 exposure system, the optical
energy distribution on the photoresist, affected by the sidewall angular variation of the mask, is analyzed with the intensity
distribution across the simulated exposure images. The result enables us to establish the process window of the exposure
latitude and the depth of the focus (DOF) for the acceptable linewidth variation (less than 4 nm.) The established process
window can help the engineers to avoid the linewidth discrepancy between the wafer and the mask, even with the inevitable
chrome sidewall angular variation of the mask.
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Yu-Kuang Huang, Nien-Po Chen, Jason Chou, Judith Chang, "Application of exposure simulation system to CD control investigation at 130-nm photolithography node," Proc. SPIE 6607, Photomask and Next-Generation Lithography Mask Technology XIV, 66072B (15 May 2007); https://doi.org/10.1117/12.728994