17 February 2022 Mechanical strength and millimeter-wave transmittance spectrum of stacked sapphire plates bonded by sodium silicate solution
Takayuki Toda, Yuki Sakurai, Hirokazu Ishino, Tomotake Matsumura, Kunimoto Komatsu, Nobuhiko Katayama
Author Affiliations +
Abstract

The polarization modulator unit for the low-frequency telescope in LiteBIRD employs an achromatic half-wave plate (AHWP). It consists of five layers of a-cut sapphire plate, which are stacked based on a Pancharatnam recipe. In this way, the retardance of the AHWP is a half-wave over a bandwidth of 34 to 161 GHz. The diameter of a single sapphire plate is about 500 mm and the thickness is 5 mm. When a large-diameter AHWP is used for a space mission, it is important for the AHWP to survive launch vibration. A preliminary study indicates that the five-layer stacked HWP has a risk of breakage at the launch unless the five layers are glued together and mechanically treated as one disk. We report our investigation using a sodium silicate solution that can bond the sapphire plates. This technique has been previously investigated as a candidate of cryogenic bonding for a mirror material, including sapphire, of the gravitational wave experiments: LIGO, VIRGO, and KAGRA. We experimentally studied the mechanical strength of the bonded interface for two different surface conditions: polished and unpolished. We demonstrated that the tensile and shear strength >20  MPa for samples with a polished surface. This satisfied the requirement of 5.5 MPa derived from the mechanical simulation assuming a launch load of 30 G. We identified that samples glued on a polished surface exhibit higher strength than unpolished ones by a factor of 2 for tensile and 18 for shear strength. We measured the millimeter-wave transmittance between 90 and 140 GHz using sapphire plates with a diameter of 50 mm before and after bonding. We did not find any optical effects caused by the bonded interface within 2% error in transmittance, which originates from the measurement system.

© 2022 Society of Photo-Optical Instrumentation Engineers (SPIE) 2329-4124/2022/$28.00 © 2022 SPIE
Takayuki Toda, Yuki Sakurai, Hirokazu Ishino, Tomotake Matsumura, Kunimoto Komatsu, and Nobuhiko Katayama "Mechanical strength and millimeter-wave transmittance spectrum of stacked sapphire plates bonded by sodium silicate solution," Journal of Astronomical Telescopes, Instruments, and Systems 8(1), 014008 (17 February 2022). https://doi.org/10.1117/1.JATIS.8.1.014008
Received: 15 October 2021; Accepted: 28 January 2022; Published: 17 February 2022
Advertisement
Advertisement
RIGHTS & PERMISSIONS
Get copyright permission  Get copyright permission on Copyright Marketplace
KEYWORDS
Sapphire

Transmittance

Polishing

Surface finishing

Silicates

Sodium

Interfaces

RELATED CONTENT

Observations during the fabrication of spinel optics
Proceedings of SPIE (April 27 2009)
Surface modification of sapphire for IR window application
Proceedings of SPIE (December 06 1993)
Low-cost sapphire windows
Proceedings of SPIE (September 26 2003)
Polycrystal GaAs infrared windows
Proceedings of SPIE (September 07 2001)
80 mm EFG sapphire dome blanks yield high quality low...
Proceedings of SPIE (December 14 1992)

Back to Top