The next generation high NA EUV lithography technology requires using new absorber materials with ideal optical properties (low-n/high-k) to mitigate the mask 3D effects. This new class of absorber materials is typically found from a metal alloy containing noble metal elements such as Pt, Ir, Ni, etc. based on the published studies. Etching becomes significantly challenging due to the very low chemical reactivity of such films and the reaction products from such materials are typically non-volatile and difficult to remove from the etching chamber. This paper presents a new etching approach with applying thermodynamic analysis to identify etching gas chemistries, followed by selective removal of the reaction products. By balancing the formation of desired chemical surface reaction and the removal of a reaction product, a new plasma etching process is developed and demonstrated for a low n / high k EUV absorber film etching application.
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