EUV Mask for High Volume Manufacturing of semiconductor device have already became accomplished facts. Therefore, developing a flexible and controllable process capability for various film stack EUV blank structure and production is crucial. The requirements of high compatible process window need to sustain 1-nm critical dimensions (CD) control and etch stop on capping layer with zero damage. For conventional EUV blank, dual layer TaN substrate is proposed as state-of-the-art EUV photomask blank absorber material being comprehensively evaluated. Film stack material needs to be co-optimized with developing and etching process to keep pattern profile/fidelity, capping layer quality and durability, and defect density. Hence first of all, the novel etching strategy for mitigating capping layer damage to have better Ru durability improvement will be reported. Secondly, the developing process optimization to lower the defect counts caused by wettability change due to various absorber material will show. Finally, the pattern fidelity change caused by various etching selectivity between hard mask and absorber will be discussed in this paper.
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