KEYWORDS: Thermoreflectance, Manufacturing, Digital watermarking, Reliability, Integrated circuits, Information security, Temperature metrology, Semiconductors, Reflection, Inspection
In the quest to secure the authenticity and ownership of advanced integrated circuit (IC) packages, a novel approach has been introduced in this paper that capitalizes on the inherent physical discrepancies within these components. This method, distinct from traditional strategies like physical unclonable functions (PUFs) and cryptographic techniques, harnesses the unique defect patterns naturally occurring during the manufacturing process. By employing thermo-reflectance imaging (TRI), a non-destructive evaluation technique, in this proposed method we inspect, characterize and localize defects within IC package structures such as Through-silicon Vias (TSV) and micro-bumps. TRI’s ability to detect minute temperature variations caused by defects enables the creation of a detailed map that outlines the specific locations and types of manufacturing irregularities. This novel technique leverages the uniqueness of each IC’s defect pattern to generate an inherent identifier or ’fault-mark.’ These identifiers are derived from the specific arrangement and combination of defects, making them virtually impossible to replicate or forge due to the randomness and complexity of the manufacturing process variations. The creation of these fault-marks offers a robust and tamper-resistant means of authentication, providing a reliable method for establishing proof of ownership for advanced IC packages. The implementation of this approach not only can enhance supply chain security but also acts as a deterrent against the counterfeiting of IC packages. By verifying the authenticity of ICs against a reference database of fingerprints captured during the post-silicon validation stage, stakeholders can ensure the integrity of their components. This method’s potential of using inherent fingerprinting for reliable authentication and traceability of advanced IC packages is also been discussed, thereby offering a promising solution to the challenges of counterfeiting and unauthorized reproduction in the electronics industry.
Due to the global offshore fabrication of semiconductors, hardware security problems such as counterfeit ICs and Hardware Trojans (HTs) have affected semiconductor device trustworthiness in critical applications. Previous research has proven the encapsulant material difference exists in the counterfeit ICs. What’s more by using a pulsed THz signal, Terahertz Time-Domain Spectroscopy (THz-TDS) is able to detect the effective refractive index difference between authentic and counterfeit IC packaging. This research has also successfully observed the reflective index difference between authentic and counterfeit by measuring the layer thickness and THz-TDS time delay. However, the accuracy of calculating the effective refractive index depends on the accuracy of the layer thickness and the time delay measurements. Consequently, reflective index difference may arise from noise encountered during data collection, which can affect the accuracy and repeatability of counterfeit detection tasks. In this paper, we utilize an unsupervised machine learning model to further demonstrate the capabilities of THz- TDS in counterfeit IC detection. Additionally, the potential of using THz-TDS to generate a unique fingerprint is also discussed.
Hardware security has been a significant challenge in semiconductor devices, leading to serious issues such as denial of service, data leakage etc at both transistor as well as package level. Detecting the usage state of a target semiconductor sample or generating a unique fingerprint can provide critical information about the sample, aiding in the prevention of counterfeiting to avoid hardware security risks. Terahertz Time-Domain Spectroscopy (THz-TDS) stands out as a powerful and non-destructive tool, capable of probing and analyzing the polymer materials. Its sensitivity to molecular-level changes makes THz-TDS suitable for studying the material, structural, and stress properties of IC packaging under real-world conditions. This research begins by reviewing the composition of Electronic Material Compatibility (EMC) materials and their variance under real-world conditions. Furthermore, the application of THz-TDS for polymer material characterization, which incloudes material, structural, and internal stress characterization, is also thoroughly reviewed. By combining these factors, we explore the potential and capability of using THz-TDS to detect real-world loaded samples and the feasibility of generating fingerprints for identifying counterfeit samples, including reused, recycled, or tampered ones.
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