7 April 2022 Exploration of alternative mask for 0.33NA extreme ultraviolet single patterning at pitch 28-nm metal design
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Abstract

Extending 0.33NA extreme ultraviolet (EUV) single patterning to pitch 28 nm will enable significantly shorter process flow for N2 node and cost-efficiency of metal layers patterning. At the same time, EUV single patterning becomes very challenging in terms of stochastic defectivity and process window. To enable EUV single patterning at pitch 28 nm with good process window and patterning fidelity (low defectivity and line edge roughness), three mask candidates are considered: a standard binary Ta-based absorber mask, a high extinction (high-k) absorber mask, and a low-n attenuated phase-shift mask (attPSM). The patterning performance of these three mask candidates is compared by means of source mask optimization. The patterning performance of the candidate masks is assessed using an imec N3 (foundry N2 equivalent) random logic M1 layout. The impact of mask tonality (bright field versus dark field) and insertion of sub-resolution assist features (SRAFs) on pattern fidelity and process window is evaluated. Considering all the aspects, simulations indicate that the low-n attPSM has the best patterning performance both for dark-field mask with SRAFs and bright-field mask without SRAFs.

© 2022 Society of Photo-Optical Instrumentation Engineers (SPIE) 1932-5150/2022/$28.00 © 2022 SPIE
Dongbo Xu, Werner Gillijns, Ling Ee Tan, Vicky Philipsen, and Ryoung-Han Kim "Exploration of alternative mask for 0.33NA extreme ultraviolet single patterning at pitch 28-nm metal design," Journal of Micro/Nanopatterning, Materials, and Metrology 21(2), 024401 (7 April 2022). https://doi.org/10.1117/1.JMM.21.2.024401
Received: 3 November 2021; Accepted: 14 March 2022; Published: 7 April 2022
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KEYWORDS
Photomasks

SRAF

Optical lithography

Nanoimprint lithography

Extreme ultraviolet

Molybdenum

Binary data

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